Senior Manufacturing Manager
- welding
- Windows
- OSHA
- Lean Manufacturing
- Six Sigma
- 5S
- PLC
- CNC
- ERP
- Change Management
Job Summary
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TheSenior Manufacturing Manager in Heavy Industrial Manufacturing directs all large-scale plant operations and maintenance functions. This leadership role focuses on maximizing heavy equipment utilization, driving high-volume throughput, and enforcing rigorous industrial safety & quality standards. The ideal candidate optimizes complex, capital-intensive manufacturing lines while leading multi-layered teams of supervisors and skilled labor. This position reports to the Plant Manager.
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Key Responsibilities
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Operational Leadership & Strategy
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- Direct large-scale assembly, machining, fabrication, welding, or heavy component casting operations.
- Works with Plant Manager to develop long-term business plans, operational budgets, capital expenditure (CapEx) proposals, and technical strategies.
- Coordinate production schedules with logistics, procurement, and supply chain teams to hit delivery windows.
- Analyze operational data to eliminate bottlenecks, reduce scrap rates, and lower overall cost per unit.
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Safety, Compliance & Quality Assurance
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- Enforce zero-harm safety cultures, upholding OSHA, environmental, and specialized heavy industry regulations.
- Implement robust Quality Management Systems (QMS) to guarantee zero-defect heavy engineering outputs.
- Lead root-cause investigations for major machinery failures, safety incidents, or structural quality deviations.
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Continuous Improvement & Maintenance
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- Drive Lean Manufacturing, Six Sigma, and 5S initiatives tailored to heavy industrial footprints.
- Oversee preventative maintenance plans for massive capital assets, heavy machinery, and PLC control infrastructure.
- Optimize floor layouts to enhance safety, material handling efficiency, and physical ergonomics.
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Team Development & Culture
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- Manage first-line supervisors& shift leaders.
- Mentor high-potential employees to build a reliable talent pipeline for multi-shift operations.
Key Performance Indicators (KPIs)
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- Overall Equipment Effectiveness (OEE)
- On-Time In-Full (OTIF) Delivery
- Cost Per Ton / Unit Produced
- Scrap, Rework, and Waste Reduction %
Qualifications
Qualifications & Requirements
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REQUIRED Experience
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7+ years of experience in heavy industrial manufacturing (e.g., aerospace, automotive, steel, mining, defense, or heavy equipment).
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5+ years of direct managerial experience overseeing multi-shift operations or entire plant departments.
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3+ years of experienceworking with equipment that is for forming, punching, press operations with steel or comparable metal
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3+ years of experienceworking or overseeing MIG welding operations.
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Technical & Soft Skills
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Deep knowledge of heavy processes like industrial CNC machining, complex electrical infrastructure, welding, or assembly.
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Expertise in industrial software, including Enterprise Resource Planning (ERP) and Manufacturing Execution Systems (MES).
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Strong change management skills to lead teams through structural and technological changes
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Education & Certifications
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Bachelor’s degree or Master’s degree strongly preferred
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Senior Manufacturing Manager · UNARCO MATERIAL HANDLING LLC