Senior Controls Engineer

Senior Controls Engineer

Job Type: On-site, Full-Time

About Us

Churchill Technologies is an automation company in Grand Haven that specializes in assembly cells and machines, gaging and conveyor systems, and various types of robots. Our work enables manufacturers to compete globally by providing innovative solutions for their production needs.

Position Overview

The Senior Controls Engineer is responsible for the design, development, programming, and commissioning of control systems for automated machinery and industrial processes. This role includes leading complex controls projects, collaborating with cross-functional teams, and mentoring junior engineers. The ideal candidate will have deep expertise in PLC/HMI programming, motion control, system integration, and troubleshooting.

Key Responsibilities

• Design and develop control systems, including PLC, HMI, SCADA, and motion control platforms.

• Program and debug PLCs (Allen-Bradley, Siemens, Mitsubishi, etc.).

• Create HMI/SCADA interfaces and dashboards for machine/user interaction.

• Develop electrical schematics using E Plan or similar software.

• Oversee panel design and interface with panel shops and vendors.

• Lead the commissioning and startup of equipment at customer sites (domestic and international).

• Collaborate with mechanical, electrical, and software teams during project execution.

• Document all code, system designs, and processes for maintainability.

• Train and mentor junior controls engineers and technicians.

• Ensure compliance with industry standards, safety regulations, and customer specifications.

Qualifications

• Bachelor’s degree in Electrical Engineering, Mechatronics, or a related field.

• 5–10 years of experience in industrial automation or controls engineering.

• Advanced knowledge of PLC programming (e.g., Allen-Bradley RSLogix/Studio 5000, Siemens TIA Portal).

• Experience with robotics (e.g., Fanuc, ABB, KUKA).

• Proficiency in HMI/SCADA platforms (e.g., FactoryTalk View, Ignition, Wonderware).

• Experience with industrial networks (EtherNet/IP, Profinet, Modbus, etc.).

• Strong understanding of servo systems, VFDs, sensors, and actuators.

• Familiarity with NFPA 70E, UL508A, and CE standards.

• Excellent troubleshooting skills.

• Ability to travel up to 25% as needed for commissioning.

What We Offer

• Competitive salary and performance bonuses

• Health, dental, and vision insurance

• 401(k) with company match

• Paid time off and holidays

• Professional development support

• Flexible work environment

Churchill Technologies is committed to the policy of ensuring that all persons regardless of sex/gender (including pregnancy), gender identity, sexual orientation, race, color, national origin, disability, protected genetic information, protected veteran status, age, religion, or any other protected category under applicable local, state, or federal law, are afforded equal employment opportunities.