PCMS Engineer

• Configure and maintain PCMS master data for Static Equipment, PSV, Piping, and Pipelines, including asset hierarchies, inspection points, and corrosion loops. Ensure timely deliverables within SLA due dates.
• Manage and execute inspection data workflows in PCMS, including data entry, validation, and quality checks for integrity assessments.
• Develop and implement RBI (Risk-Based Inspection) programs for pressure vessels, piping circuits, and safety-critical equipment.
• Coordinate with cross-functional teams (Inspection, Reliability, Operations) for inspection planning and execution.
• Perform thickness monitoring, corrosion rate calculations, and remaining life assessments using PCMS.
• Track and manage damage mechanisms and corrosion circuits for pipelines and static equipment.
• Generate and maintain inspection schedules aligned with mechanical integrity and compliance requirements (OSHA PSM, API standards).
• Conduct fitness-for-service (FFS) evaluations and track repair/mitigation actions within PCMS.
• Support PSV inspection, testing, and certification tracking in PCMS, including compliance reporting.
• Enable integration with CMMS systems (SAP PM / Maximo) for seamless maintenance execution and work order linkage.
• Develop dashboards and reports for asset condition, corrosion trends, and inspection KPIs to support decision-making.
• Perform trend analysis and anomaly detection for corrosion and degradation mechanisms.
• Support ACD (Asset Condition Data) lifecycle management, including inspection data updates and validation.
• Ensure accurate mapping of inspection data to equipment and piping systems for condition-based maintenance.
• Optimize inspection intervals and maintenance strategies to improve reliability and reduce downtime.
• Monitor data integrity and drive continuous improvement in PCMS usage and governance.
• Provide technical documentation, SOPs, and user training for PCMS processes and best practices.
• Deliver insights for turnaround planning, capital projects, and risk mitigation strategies using PCMS data.

Education:

• Bachelor's degree in mechanical / Metallurgy / Corrosion Engineering preferred.
• Engineering Degree or equivalent.

Experience:

• 10+ years of experience in asset integrity, mechanical integrity, or related engineering environments.
• Experience managing large-scale asset data for Run & Maintenance environments.
• Experience in Oil & Gas upstream / midstream / downstream operations is preferred.

Required Skills & Expertise:

• Expert in PCMS for Asset Integrity & Mechanical Integrity Management.
• Strong experience in Static Equipment, PSV, Piping & Pipeline Integrity.
• Proficient in corrosion monitoring, damage mechanism tracking, and inspection data management.
• Hands-on expertise in RBI planning & execution (API 580/581).
• Experience in thickness monitoring, corrosion rate analysis, and remaining life calculations.
• Strong understanding of OSHA PSM, Mechanical Integrity, and industry standards (API, ASME).
• Experience in PCMS-CMMS integration (SAP PM / Maximo).
• Ability to generate condition monitoring dashboards and analytical reports.
• Knowledge of fitness-for-service (API 579) assessments and repair tracking.
• Strong analytical and problem-solving capabilities for integrity and reliability improvement.
• Proficient in MS Office and familiarity with digital inspection tools and reporting systems.

Mandatory Requirement:

• Valid PCMS Certification (Plant Condition Management System) is a.

Preferred Qualifications:

• Certification in API 510 / 570 / 653 / 580 / 579 is preferred.
• Experience in Oil & Gas upstream / midstream / downstream operations.