Mechanical System Engineer - Exterior Sensor Integration
- 🇺🇸 United States
- Hybrid
- 4 days ago
- $60 – $65 / hour
- LiDAR
- calibration
- GD&T
- CATIA
- Teamcenter
- CFD
Join a Global Leader in Workforce Solutions – Net2Source Inc.
Who We Are:
Net2Source Inc. isn't just another staffing company, we're a powerhouse of innovation, connecting top talent with the right opportunities. Recognized for 300% growth in the past three years, we operate in 32 countries with a global team of 5,500+. Our mission? To bridge the talent gap with precision—Right Talent. Right Time. Right Place. Right Price.
Business Mechanical System Exterior Sensor Integration
Location: Long Beach, CA (onsite)
Duration: 12+ Months with possibility of conversion to FTE.
Pay Range: $60 to $65 per hour on W2
Responsibilities:
• Lead mechanical integration of exterior mounted ADAS sensors including forward and surround cameras, radar, lidar, and ultrasonic sensors across fascias, grilles, windshield, roof, closures, mirrors, and liftgate locations
• Own field of view and line of sight analysis, including obstruction studies, aperture sizing, sensor pointing angle definition, and coordination with perception and ADAS teams on FOV and coverage requirements
• Define and release sensor brackets, housings, covers, and mounting interfaces, balancing stiffness, mass, cost, tolerance capability, and serviceability
• Drive sensor alignment and positional accuracy strategy, including tolerance stack up to the sensor optical or antenna reference, datum and locator schemes, and end of line calibration feasibility
• Own the exterior sensor cleaning architecture, including nozzle design and aiming, washer fluid routing, pump and valve selection, air assisted and telescopic nozzle concepts, heated nozzle and heated lens strategies, and fluid volume and reservoir sizing
• Define and validate cleaning performance requirements and test methods for soiling, mud, salt, insect, ice, and snow conditions, including spray pattern coverage, cleaning efficiency, dry out behavior, and cycle time
• Coordinate with thermal and electrical teams on sensor heat rejection, heater circuits, condensation and fogging mitigation, harness routing, connector sealing, and grounding
• Manage radar transparency and material compatibility requirements for emblems, fascias, and covers, including thickness control, paint and coating constraints, and attenuation targets
• Manage component level DFMEA, DVPR, boundary diagrams, and robustness
• Support water management, sealing, and ingress protection for sensor apertures and cleaning hardware, including IP rating verification and high pressure wash and car wash durability
• Collaborate with suppliers on design feasibility, tooling, process capability, cost targets, and on time delivery of sensor mounting and cleaning components
• Support prototype builds, buck reviews, and vehicle level test events, resolving sensor blockage, misalignment, calibration, and cleaning performance findings
• Support homologation and regulatory needs relevant to sensor visibility, pedestrian protection interaction, and applicable ADAS and NCAP requirements
Required Skills:
• Bachelor's degree in Mechanical, Automotive, or Systems Engineering, or equivalent experience
• 5+ years of automotive mechanical engineering experience, with direct work on ADAS or autonomy sensor integration at the vehicle level
• Hands on experience packaging and releasing exterior mounted sensors and the brackets, housings, or apertures that carry them
• Working knowledge of camera, radar, lidar, and ultrasonic sensor operating principles and the mechanical constraints each imposes
• Strong GD&T, tolerance stack up, and datum strategy skills applied to precision mounted components
• Experience with injection molded plastics, sheet metal, and die cast components, including DFM and tooling constraints
• Demonstrated ownership of DFMEA, DVP&R, and test plan development through validation and release
• Proficiency with CATIA V5, 3DEXPERIENCE, or Siemens NX, and PLM release systems such as Teamcenter
• Strong cross functional communication skills and the ability to negotiate requirements between exteriors, ADAS, electrical, and manufacturing
Bonus Skills:
• Direct experience with sensor cleaning or washer systems, including nozzle development, fluid delivery, e valves, or heated cleaning hardware
• Experience with ADAS sensor calibration processes, both end of line and service level, and their mechanical prerequisites
• Familiarity with radome design, radar attenuation testing, and material selection for RF Sensitivity: C1-Internal transparency
• Experience with CFD, thermal analysis, or spray and soiling simulation applied to sensor cleaning or contamination
• Exposure to functional safety and SOTIF concepts as they relate to sensor availability and degradation
• Prior work on an electric vehicle or L2 plus autonomy program from concept through start of production
• Experience with environmental and durability test development including thermal cycling, humidity, vibration, salt spray, and stone impact
Why Work With Us?
We believe in more than just jobs—we build careers. At Net2Source, we champion leadership at all levels, celebrate diverse perspectives, and empower you to make an impact. Think work-life balance, professional growth, and a collaborative culture where your ideas matter.
Our Commitment to Inclusion & Equity
Net2Source is an equal opportunity employer, dedicated to fostering a workplace where diverse talents and perspectives are valued. We make all employment decisions based on merit, ensuring a culture of respect, fairness, and opportunity for all, regardless of age, gender, ethnicity, disability, or other protected characteristics.
Awards & Recognition
· America's Most Honored Businesses (Top 10%)
· Fastest-Growing Staffing Firm by Staffing Industry Analysts
· INC 5000 List for Eight Consecutive Years
· Top 100 by Dallas Business Journal
· Spirit of Alliance Award by Agile1
Mechanical System Engineer - Exterior Sensor Integration · Net2Source