Manufacturing Controls Engineer, Assembly, Megapack

What to Expect

Tesla is seeking a highly motivated Manufacturing Controls Engineer to join our Production Engineeringteam and play a pivotal role in integrating, sustaining, and improving advanced manufacturingequipment across Megafactory California. The ideal candidate has strong controls engineeringfundamentals, practical manufacturing experience, a high aptitude for learning and adapting quickly,and a track record of continuous improvement through data-driven problem solving and controlsdevelopment. Engineers on our team are independent, proactive, hands-on, and detail-oriented —thriving in a collaborative, cross-functional environment to drive operational excellence. If you arepassionate about building world-class manufacturing systems and are motivated to make a measurableimpact at scale, we encourage you to apply.

What You’ll Do

• Sustain 24/7 manufacturing operations, utilizing working knowledge of mechanical, electrical, andcontrols systems to respond to escalations and quickly resolve equipment failures or address qualityconcerns. Employ structured problem-solving techniques to contain, root-cause, and eliminatefailure modes
• Take ownership of manufacturing processes, analyzing performance metrics and optimizingequipment to maximize safety and Overall Equipment Effectiveness (OEE), driving world-classprocess quality and manufacturing capacity. Collaborate with Equipment, Process, and QualityEngineers to drive continuous improvement projects to optimize production line serviceability,reliability, throughput, and process capability
• Lead the design, development, and deployment of automated equipment upgrades or installation,coordinating with internal teams or external integrators. Develop and maintain Siemens andBeckhoff PLC and HMI software to optimize production capability and improve operator experience
• Maintain key documentation, including electrical schematics, for the automated systems. Integratesafety systems to ensure the safe operation of the equipment and conduct risk assessments forequipment under development and lead safety buyoffs before launch
• Partner with Maintenance and Controls Technicians to service and improve automatedmanufacturing equipment, leveraging their frontline diagnostics on PLCs, robots, and controlsystems. Collaborate on enhancing Preventive and Corrective Maintenance procedures and providetraining on critical skills for safe equipment repair and recovery, and the modification of controlarchitectures

What You’ll Bring

• Degree in Engineering (preferred Electrical, Mechanical, or Mechatronic) or Computer Science, orequivalent experience
• Minimum 3 years of experience in an automated, fast-paced manufacturing environments, includingexposure to safety best practices and change management systems
• Mastery in programming industrial equipment using IEC 61131-3 languages, particularly structuredtext and ladder logic. Experience with PLCs (Siemens and Beckhoff are a must, Allen-Bradley is aplus) and safety implementation (Siemens, SIMATIC Integrated Safety, TwinSAFE, PILZ). Proficiencyin robot programming and troubleshooting (FANUC 6+1 axis) and vision systems (Cognex, Keyence,iRVision)
• Knowledge in reading and interpreting electrical schematics, and selecting and integrating circuitprotection, sensors, safety hardware, servos, PLC hardware, and other components. Knowledge ofEthernet communications (HTTP, MQTT, OPC), script-based programming (Python, C++, GO), motordrives (SEW EURODRIVE or AB PowerFlex), and fieldbus networks is a plus
• Experience commissioning and improving automated manufacturing equipment. Demonstratedtrack record of Overall Equipment Effectiveness (OEE) improvement, strong troubleshooting skills,and an aptitude for learning systems quickly.  Knowledge of structured problem-solving techniquessuch as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D)
• Capacity for self-motivation and good judgment, comfort with managing a broad scope ofresponsibilities with a strong emphasis on teamwork. Excellent written and verbal communicationskills, complemented by proven project management experience
• Willingness to work flexible hours, including shift work on nights and weekends as required bybusiness needs

Compensation and Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

• Medical plans > plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D
• Short-term and long-term disability insurance (90 day waiting period)
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program

Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.