Gear Machining Launch Process Engineer

Job Description:

• This role is for gear machining launch process engineer.
• Will work jointly with the headquarters launch team and their suppliers to assure the incoming manufacturing line is successfully delivered for all key business metrics for long-term success of Client Motor Company.

• Support Manufacturing Process Engineering activity for Gear machining
• Drive continuous improvement in safety, quality and productivity
• Complete all PPAP quality launch documentation
• Apply engineering principles and analytical techniques to establish and continuously improve manufacturing processes and products
• Develop action plans as required to investigate and prioritize open issues and verify corrective actions on internal processes and supplier processes
• Lead and conduct process audits to ensure process discipline is consistent with Powertrain guidelines
• Conduct job ergonomic evaluations and deliver corrective actions as required
• Create process and instruction sheets supporting quality methods and processes
• Deliver capable processes and tools for all gear machining operations
• Lead variability reduction and lean manufacturing initiatives and best practices
• Ensure compliance to Plant, Corporate, Governmental and Environmental standards
• Support ISO 14001 compliance and support internal ISO auditing and compliance as required Identify throughput constraints and drive root cause improvements to achieve Rate of Climb targets.

• Statistical Process Controls, Machining, Lean Manufacturing, PPAP, Gear machining
• 5+ yrs of related experience
• Must be able to demonstrate leadership in One Client (leadership) behaviors combined with outstanding interpersonal, teambuilding, and communication skills

• Bachelor's Degree
• Lean Six Sigma, Machinery, Root Cause Analysis
• Hypoid Bevel gear process understanding (blanking, milling, hobbing, grinding, heat treat, shot peening, hard turn, lapping)
• Quality Assessment tools (QDAS, Minitab)
• Klingelnburg P40 & Gleason Nano Gear CMM
• Effective oral and written communication skills
• Lean Manufacturing and Six Sigma experience
• 8D and 5Why corrective action and problem solving skills
• Lean Tools - 5S, Kanban, Poka-yoke, and Value Stream Mapping
• DMAIC and DMADV (DFSS) Project Methodology experience
• FMEA, PPAP, and DOEs experience

• High School Diploma / GED

• Fully Onsite.

We offer attractive, competitive compensation and benefits including, medical, dental, 401k, short-term disability, AD&D, tuition reimbursement, and more. If you take pride in your work and are committed to personal and professional success, let's talk. Please visit www.zobility.com to learn more.

Zobility is RGBSI's workforce management and staffing division. RGBSI is a multi-national corporation headquartered in Troy, MI with branches throughout the USA, Canada, Germany, and India.