EV Battery Pack Lead Engineer

Info Way Solutions LLC

🇺🇸 United States

On-site

Staff / Principal

1 week ago

System Design
CAD
GD&T
CFD
Regulatory Compliance
PFMEA
CATIA

1 week ago

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We are looking for a highly skilled EV Battery Pack Lead Engineer to lead end-to-end design, development, validation, and industrialization of high-voltage battery packs for electric vehicles. This role requires strong technical depth in battery systems, engineering leadership, cross-functional collaboration, and the ability to drive design decisions that meet performance, safety, cost, and timing targets. Key Responsibilities 1. Battery Pack Architecture & System Design • Lead the development of HV battery pack architecture, module configuration, cooling strategy, HV/LV distribution, and structural layout. • Define system requirements, technical specifications, and Interface Control Documents (ICDs). • Conduct trade-off studies considering cell format, thermal behavior, crash safety, cost, manufacturability, and packaging constraints. 2. Detailed Design & Engineering Leadership • Guide mechanical, thermal, electrical, and Client engineers throughout the design cycle. • Review CAD models, drawings, GD&T, DFMEA, and DVP&R documentation. • Ensure DFM/DFA best practices and compliance with industry standards (UN38.3, UL2580, ISO 26262, ISO 6469). • Manage supplier technical interactions for cells, cooling plates, Client, enclosures, and busbars. 3. CAE, Validation & Testing • Review CAE results (structural, crashworthiness, vibration, thermal/CFD). • Define and execute validation plans including DV, PV, abuse testing, IP rating, vibration, shock, and regulatory compliance. • Drive correlation between CAE and physical test results. 4. Program & Stakeholder Management • Lead technical discussions with customers, suppliers, and cross-functional teams. • Manage technical risks, open issues, ECO/ECN processes, and release gates. • Provide status updates, review technical deliverables, and ensure timely milestone achievements. 5. Industrialization Support • Support prototype builds, plant trials, PFMEA, and control plan development. • Coordinate with manufacturing engineering for tooling, fixtures, assembly sequence, and process validation. • Ensure readiness for PPAP and SOP. Required Skills & Qualifications • Bachelor's or Master's degree in Mechanical Engineering, Electrical Engineering, Automotive Engineering, or equivalent. • 8+ years of experience in EV battery pack or energy storage system design. • Strong knowledge of lithium-ion cell technology, thermal management, HV safety, and mechanical structures. • Proficiency in CAD tools (CATIA V6) and PLM systems. • Good understanding of CAE concepts and ability to interpret simulation results. • Hands-on experience with DV/PV testing and correlation. • Excellent problem-solving, leadership, and communication skills. Familiarity with automotive standards and regulations relevant to EV battery systems

EV Battery Pack Lead Engineer · Info Way Solutions LLC

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