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Senior Metrology Engineer

Twenty-Six Defense
🇺🇸 United States
On-site
Senior
6 months ago
  • SEM
  • calibration
  • Lean
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Summary:
The Senior Metrology Engineer will serve as a technical expert in advanced surface‑characterization methods, responsible for developing, operating, and interpreting measurements from a suite of high‑precision analytical tools. This role supports materials development, process optimization, and fundamental surface‑science research across multiple programs.

Responsibilities:

  • Operate, maintain, and develop measurement protocols for XPS, SEM, AFM, Auger spectroscopy, LEED, and RHEED and others.
  • Design and execute detailed surface analysis experiments to characterize materials, coatings, interfaces, and thin films.
  • Analyze complex data sets and apply advanced quantitative methods to extract meaningful physical and chemical insights.
  • Interpret results with a deep understanding of surface science, surface chemistry, and materials science principles.
  • Troubleshoot instrumentation issues, coordinate maintenance, and ensure high measurement quality and repeatability.
  • Strong interpersonal skills with proven ability to influence across engineering and collaborate with cross functional teams in R&D, product development, and manufacturing to support material investigations and root cause analysis.
  • Document methods, results, and interpretations clearly for internal stakeholders and external partners when required.
  • Contribute to continuous improvement of analytical workflows, data analysis pipelines, and experimental methodology.
  • Define calibration standards, metrology capability roadmaps, and long-term measurement system improvement plans.
  • Evaluate, select, and qualify new metrology equipment, technologies, and software systems.

Qualifications:

  • PhD in a related field (such as Materials Science, Chemistry, Physics, or a similar discipline), or MS degree with 3+ years of relevant experience, or BS degree with 6+ years of relevant experience.

Required Experience and Skills:

  • Hands on proficiency with XPS, SEM, AFM, Auger spectroscopy, SEM, UPS, and LEED/RHEED.
  • Demonstrated expertise in data analysis and advanced interpretation of surface analysis results.
  • Knowledge of surface science, surface chemistry, or materials science.
  • Ability to work independently and collaboratively across multidisciplinary teams.
  • Excellent problem solving, communication, and documentation skills.

Preferred Qualifications:

  • Experience in aerospace, defense, or other high precision, regulated industries.
  • Background in automated inspection systems, robotic metrology, or digital thread/Model-Based Definition environments.
  • Experience leading metrology capability development or technology road mapping.
  • Lean/continuous improvement certification (e.g., Six Sigma Green Belt or higher).

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Senior Metrology Engineer · Twenty-Six Defense

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