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Senior Process Simulation Engineer

🇪🇬 Egypt

Management

Security Engineer

Senior Process Simulation Engineer

from 🇪🇬 Egypt

Role Overview

We are looking for a Senior Simulation Engineer who can take ownership of project execution, represent the team in front of clients, guide junior engineers, and deliver high-quality simulation work independently.

The role focuses primarily on Operator Training Simulator (OTS) projects, with opportunities to expand into Digital Twin and Monitoring Systems solutions.

Key Responsibilities

  • Execute Operator Training Simulator (OTS) projects from kick-off to client acceptance, ensuring quality and timely delivery.
  • Participate in Kick-off Meetings (KoM), client technical discussions, Factory Acceptance Tests (FAT), and Site Acceptance Tests (SAT).
  • Develop and validate steady-state and dynamic simulation models for process systems.
  • Integrate Distributed Control Systems (DCS) including Emerson DeltaV, Foxboro/Schneider Electric, Yokogawa, Siemens, and ABB.
  • Build control emulation environments and implement PLC logic and Cause & Effect Diagrams.
  • Perform thermodynamic and dynamic analyses, engineering calculations, and data reconciliation.
  • Configure and support OTS architectures and related simulation environments.
  • Mentor and support junior engineers on technical activities and project execution.
  • Provide technical input and effort estimations for proposals and bids when required.
  • Review engineering deliverables to ensure quality, accuracy, and compliance with project requirements.

Qualifications

  • Bachelor's degree in Chemical or Petrochemical Engineering.
  • Minimum 6 years of experience in Process Simulation, OTS Configuration, or Process Plant Operations.
  • Experience within Oil & Gas, Refining, Petrochemical, Power, or Water Treatment industries.
  • Hands-on experience with one or more simulation platforms such as:
    • AVEVA Dynamic Simulation (Dynsim)
    • AVEVA Process Simulation
    • Aspen HYSYS
    • Aspen Plus / Aspen Dynamics
    • Honeywell UniSim
    • Equivalent simulation software
  • Strong understanding of P&IDs, PFDs, Control Narratives, and process documentation.
  • Proven leadership skills with the ability to guide teams and work independently.
  • Excellent communication and stakeholder management skills.
  • Fluent English language skills.
  • Willingness to travel and work on international assignments.

Preferred Qualifications

  • Knowledge of Advanced Process Control (APC) and Real-Time Optimization (RTO).
  • Familiarity with Digital Twin solutions, Unified Engineering, and Asset Management systems.
  • Exposure to Monitoring Systems such as Leak Detection, Performance Monitoring, and PEMS.
  • Understanding of proposal preparation and bidding processes.

What We Offer

  • Exposure to international projects and clients.
  • Opportunities to work on advanced OTS, Digital Twin, and Monitoring System technologies.
  • Collaborative and technically driven work environment.
  • Annual bonus
  • Health insurance and wellness programs
  • Professional development and training opportunities
by @maxrusakovic